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How to Choose the Right Crimping Tools for Your Electrical Work?

  • Writer: Steven Brown
    Steven Brown
  • Feb 28, 2023
  • 3 min read

Proper crimping is vital when it comes to reliable termination. Thus, if you want the right crimp, you should get the right tools.


It may sound very easy job. However, you should keep some major things to remember while getting a cramping tool.



Do you know what you need to follow to get a proper tool for crimping from the myriad of tools? Continue reading this blog to understand what you need to keep in mind while getting tools for crimping.


Below are the points if you are looking for the best crimping tools -


1. Volume


While choosing the tool, you must consider the volume of your operation. Usually, high-volume operations will turn to automatic tooling's like pneumatic press or hydraulic press. You will find many production lines that use hand-crimping.


Standard field-repair quality crimpers can be significant for shops doing lower to medium volumes of crimping. Also, they can be great in the event of simpler requirements.


You can have all-in-one cramping tools as well. Relatively, these are inexpensive tools and work well for in-the-field utilization and repairs. Not only that, but also they can be used in confined spaces. They are significant in the scenario of wire cutting and stripping, and terminal crimping.


Several companies with medium output will seek more ergonomic and rugged models. They want the model will longer handles and ratcheting capabilities. The reasons behind choosing these tools are ease of use and enhanced quality.


2. Wire gauge, crimp profile, and terminal material


One of the top considerations is the wire gauge. The tools used for crimping are sized as per the wire gauge they can accept.


Moreover, the type of terminal being crimped is crucial. This is because each kind of terminal comes with a particular crimp profile.


3. Non-insulated or insulated


While opting for hydraulic crimping tools, you need to get the right crimper. You will get two types of crimpers- one is insulated, and the other is non-insulated.


Crimpers that are used for insulated terminals come with rounded jaws. They are designed in a way to avoid damaging the terminal insulation.


If you use an uninsulated crimper on an insulated terminal, it can lead to damaging the insulation sleeve. Also, it may result in an over-crimp or an under-crimp.


4. Closed or open barrel


Generally, you will find terminals in two main types. One is the closed barrel, and another is the open barrel.


You can see closed barrels as the most common type in the wire terminal market in the UK. Also, you will get them in two varieties- non-insulated and insulated. Moreover, they come in different sizes and shapes, offering quick connections. Typically, hexagon or oval-style crimps are used for closed terminals.


Contrarily, you will get the best resistance to corrosion and vibration through open barrel styles. Generally, they are used in high-volume applications and wire harnesses.


5. Specifications of the manufacturer


Terminal manufacturers in the UK mostly specify what sort of crimper should be utilized. Thus, you have to be sure to refer the technical particularization to the manufacturer. It is especially vital to cling to the tool specifications of the manufacturer for following the guidelines in the UK. You must keep one thing in mind a multipurpose crimper generally won’t be acceptable.


6. Crimp profiles


There are different crimp profiles for different terminal types mentioned below.

  • Symmetric crimps- for insulated terminals

  • Single indent crimps- for non-insulated terminals

  • B or F crimps- for open barrel terminals

  • Hex indent crimp- for copper tube terminals.

7. Certification and warranty requirements


Checking the warranty requirements of your terminal is immensely important if you are considering buying hydraulic crimping tools. You will find several brands that will list specifications simply for a crimping tool.


Some warranties are going so far as to dictate that you can use their crimpers with their branded terminal. If you become a failure to stand, these mandates may void your warranty. Thus, you must make sure that you are complying with their guidelines.


It is previously stated that compliance with manufacturer guidelines is vital. It helps in qualifying for general quality certifications. Thus, you need to be sure to utilize the crimper specified by the manufacturer. Through this, you will be able to maintain those kinds of certifications.


This blog has devised a surprising amount of variety in crimping machines. The good approach is to get some sets of crimpers on hand to perform several jobs. You should have the perfect tools to get the needed gear.


Several companies are there to provide crimping tools in the UK. Before getting the right company for the right tool, you must first perceive your need. Also, you must find out if your chosen tool manufacturer is certified in the market. A certified tool company has the ability to offer authentic and robust products according to the requirement of your business.


 
 
 

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